Self-propelled electric work platform

Client's Request and Task

Our task was to develop a work platform that facilitates the assembly of roofs and the conversion of vehicles into campers and caravans. The platform needed to be individually adaptable to various vehicle types, offer protection against damage, and enable ergonomic working for employees.

• Assembly and conversion of vehicles on the platform
• Individual adaptability to the height and width of different vehicles
• Protection of vehicles from damage
• Synchronization of the platform with vehicle movements
• Integration of media connections on the platform
• Individually adjustable speeds for the forward and backward movement of the work platform
• Maximum occupational safety and user-friendliness

Our Solution

Work Platform Concept
Our solution consists of two self-propelled electric work platforms, also known as stages. Each stage is individually adjustable in width, height, and speed, allowing for effortless servicing of different vehicle types.

Adjustable Speed, Width, and Height
The working speed of the platforms is individually adjustable to ensure an optimal production flow. The working height can be manually adjusted via an ergonomically placed hand crank and threaded spindles. This feature enables various assembly heights and ergonomic working for employees. Using electric extensions, the platform width can be maximized, reducing the risk of falling.

Media Supply and Equipment
The work platforms are equipped with media connections such as electrical outlets and compressed air to facilitate the work process. Shelving and perforated sheet cladding provide space for work materials. Swiveling cross bridges ensure a transition between the two work platforms.

Safety and Flexibility
Optical and acoustic signals visualize the movements of the platforms. Access is via adjustable stairs on both sides, each with safety doors. Contact strips on the platform sides, distance sensors, and emergency stop controls on the platforms ensure additional safety. Product protection is guaranteed by impact protection.

Control and Limitation
Both stages are controlled independently and can be used in automatic or manual mode. The area of longitudinal movement can be individually selected. For this work platform, the operating range is approximately 20 meters.

Electrical Supply
The electrical supply is via a busbar system. The control cabinet is securely attached to the base frame and offers the operator good accessibility.

Conclusion
The innovative work platform offers measurable added value to the customer. Thanks to its adaptable properties, the assembly of roofs and the conversion of vehicles can be made more efficient. The ability to individually adapt to various vehicle types enables a smooth workflow and simultaneously protects the vehicles from damage. The flexibility in speed and height ensures ergonomic working, which increases productivity and employee satisfaction. With media connections and versatile equipment, the work process is further optimized. The work platform is thus a practical and standard-compliant solution that exceeds the specific requirements of the customer and represents clear added value in terms of efficiency and safety.